Multi-Level Flow Rack for Packing, Assembly, and Order Picking

SKU: 4-2QSER-2C
$2,930.62

Streamline your workstation with a versatile multi-level flow rack designed for fast, ergonomic picking and replenishment. Two roller levels position inventory above the work area and are re-stocked from the rear, allowing boxes and bins to roll forward into the operator’s reach zone for efficient packing, assembly, and order-picking.

Each level includes skate-wheel conveyor sections mounted on support rails that can be set flat or angled. Both levels offer fully adjustable height and roller overhang to fine-tune ergonomics for a wide range of goods that roll smoothly. Finished in durable baked enamel, this 48-inch-deep rack delivers flexible, space-efficient product handling in manufacturing and distribution operations.

Why Choose This Flow Rack

  • Ergonomic access: Products flow forward into the optimal reach zone to reduce strain and speed throughput.
  • Adjustable setup: Fine-tune roller angle, overhang, and level height to match your materials and workflow.
  • Space efficient: Multi-level design maximizes vertical space while keeping the work area clear.
  • Durable finish: Baked enamel coating stands up to daily industrial use.
  • Rear replenishment: Keep operators productive by re-stocking from behind without interrupting the task.

Ideal Uses

  • Packing stations, kitting, and light assembly lines
  • Order-picking in warehouses and distribution centers
  • Lean manufacturing and FIFO material flow applications

Category Fit: Shelving & Carts

This flow rack complements steel rack solutions in high-throughput areas and pairs well with steel racks for backstock. Its rugged construction offers the stability of metal shelf heavy duty systems while providing dynamic flow at the point of use. For projects considering adjustable industrial shelving or heavy duty steel shelving, this rack adds forward-feed capability where traditional static shelving stops. If your operation also manages long materials with a vertical bar rack or mobile pipe rack, this unit helps stage smaller boxes and bins near the work cell without sacrificing floor space.


Baked Enamel Colors:

  •  Gray
  •  Blue
  •  Beige
  •  Black
  •  Green
  •  Vivid Blue

Please Note: Custom colors can be spec'd for an added fee. Actual painted product color may differ slightly from that seen here.

Frequently Asked Questions

How does the rear-loading design improve workflow efficiency?

The rear-loading configuration allows restocking personnel to replenish inventory from behind the rack while operators work from the front without interruption. Products flow forward on gravity-fed rollers into the operator’s reach zone, eliminating the need to turn around or leave the workstation. This separation of restocking and picking activities significantly improves efficiency in high-volume packing, assembly, and order-fulfillment operations.

Can I adjust the height of each level independently?

Yes. Each level features infinite height adjustment, allowing you to position them independently based on ergonomic needs and product dimensions. This flexibility ensures comfortable access for operators while maximizing vertical storage space. Roller overhang can also be adjusted on each level to optimize product presentation and accessibility.

Can the conveyor sections be set at an angle for gravity flow?

Yes. The support rails allow the conveyor sections to be mounted either flat or at an angle to create a gravity-fed flow rack. When angled, products automatically advance forward as items are removed, keeping inventory within easy reach and supporting first-in, first-out (FIFO) inventory management.

What size products can this flow rack accommodate?

The rack is designed to handle products up to 12 inches wide and 48 inches deep. Each level includes three 18-inch-wide conveyor sections, providing a total usable width of 54 inches per level. The skate-wheel rollers perform best with rigid-bottom boxes, bins, or containers that roll smoothly.

Is this flow rack suitable for warehouse and manufacturing environments?

Absolutely. The rack features a durable baked enamel finish engineered for demanding warehouse and manufacturing conditions. Its 48-inch depth and two-level design maximize storage density while maintaining easy access, making it ideal for packing stations, assembly lines, order-picking zones, and kitting areas where workflow efficiency is critical.

How can I get pricing or place an order?

You can contact us by phone at 1-800-333-1603 or via email at sales@stackbin.com so we can learn more about your project.

Request a Quote

Tell us about your project or product needs, and our team will prepare a detailed quote. We typically respond within one business day.